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Elements and Performance Criteria

  1. Identify PE pipe materials suitable for specific non-pressure drainage applications
  2. Identify applications for alternative jointing technologies
  3. Determine requirements for working with PE non-pressure drainage pipeline components
  4. Perform connection and repair of non-pressure PE pipelines
  5. Assess quality of completed installation

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used.

Applicable legislation, regulations, standards and codes of practice include:

health, safety and environmental (HSE) legislation, regulations and codes of practice relevant to the workplace, manual handling and hazardous materials

Australian/international standards relevant to the materials being used and products being made, including one or more of:

AS/NZS 5065:2005/Amdt 1:2010 Polyethylene and polypropylene pipes and fittings for drainage and sewerage applications

AS/NZS 2566.2:2002 Buried flexible pipelines – Installation, or its replacement

AS/NZS 2033:2008 Installation of polyethylene pipe systems, or its replacement

AS/NZS 4401:2008 Plastics piping systems for soil and waste discharge (low and high temperature) inside buildings - Polyethylene (PE), or its replacement

any relevant licence and certification requirements.

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and such requirements the legislative requirements take precedence.

Joining methods

Joining methods for installers include one or more of:

mechanical

thermal

chemical bond.

Installation

Installation can be one or more of:

above ground

below ground.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or any combination of:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Tools and equipment

Tools and equipment include one or more of:

jointing equipment

service connection and repair equipment

jigs and fixtures

calculators

hand tools used in this process

hoists/lifting equipment not requiring any special permits or licences

manual handling aids such as hand carts and trolleys

relevant safety equipment

relevant personal protective equipment (PPE).

Measurement devices

Measurement devices include one or more of:

pressure gauges

timers

callipers

temperature probes

computer-based monitors

Hazards

Hazards must be identified and controlled. Identifying hazards requires consideration of:

pipe material handling

heavy stationary and moving machinery

cutting and heating equipment

hazardous products and materials

sharp edges, swarf, scrap

protrusions or obstructions

slippery surfaces, spills or leaks

rotational equipment or vibration

smoke, dust, vapours or other atmospheric hazards

high temperatures

electricity

gas

gases and liquids under pressure

structural hazards

equipment failures

machinery, equipment and product mass

other hazards that might arise.

Problems include one or more of:

Problems include one or more of:

variable PE materials, pipes and components as supplied

equipment malfunction or wear and tear

variable field site conditions

limitations in available data on specific job requirements

variations in quality

emergency situations

intermittent faults.


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

read and interpret procedures, national standards, job specifications, material labels and safety data sheets (SDS)

identify materials as polyethylene (PE) grades

identify alternative jointing methods appropriate to the materials

select and perform mechanical and chemical jointing methods to meet specifications

perform trial jointing

monitor key variables, including:

alignment

materials and conditions for joint

integrity of joint

general conformance to specification

determine service connection requirements and make connections

determine repair requirements and make repairs

assess quality of completed installation

make adjustments to remedy faults and non-conformity

determine appropriate methods of handling, storage and transport of PE plastics components

identify hazards and apply relevant hazard controls

apply safety procedures

apply housekeeping procedures

apply waste management procedures

recognise early warning signs of equipment/processes needing attention or with potential problems

distinguish between causes of problems, including:

operational problems

materials properties

process variables

procedural errors

recognise and prioritise problems requiring action

resolve routine and non-routine problems

communicate effectively with team/work group and supervisors

complete workplace records

do basic calculations including additions, subtractions, divisions, fractions, percentages.


Knowledge Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate knowledge of:

safe working requirements

types of materials and components being used

range of methods relevant to types of materials/components for:

mechanical jointing

chemical bonding

service connections

repairs

factors which may affect product quality or production output and appropriate remedies

storage, handling, and transport procedures for PE equipment

quality requirements and tests

routine and non-routine problems that may arise, the range of possible causes and appropriate actions

organisation procedures relevant to the work environment/job role

hierarchy of control

hazards that may arise in the job/work environment the range of possible causes, potential consequences and appropriate risk controls.